6 -
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
 Spare parts catalogue
Important
Bold reference numbers in this section identify parts not shown in the figures alongside the text, but which can be found in the exploded view diagram.
Replacing the front phonic wheel sensor
 
Disconnect the front ABS sensor (2) connector (A) from the main electric wiring.
Open all the retainer clamps of the front ABS sensor cable (2): refer to table of Sect. 7 - 6, Flexible wiring/hoses positioning.
Undo the fixing screw (1) and remove the front ABS sensor (2) with the calibrated gasket (3), sliding the cable from the cable grommet (18).
Before refitting, make sure that the contact parts between the front ABS sensor (2) and its seat are not damaged and are perfectly clean.
Fit the new front ABS sensor (2) on its seat inserting the screw (1).
Check the air gap between the front ABS sensor (2) and the front phonic wheel (19) as indicated in Sect. 7 - 7, Adjusting of the AIR-GAP phonic wheel sensor.
Tighten the screw (1) to the torque of 10 Nm ± 10% (Sect. 3 - 3, Frame torque settings).
Connect the connector (A) to the main wiring.
Restore all the retainer clamps of the front ABS sensor cable (2): refer to table of Sect. 7 - 6, Flexible wiring/hoses positioning.
 
 
Replacing the rear phonic wheel sensor
Disconnect the rear ABS sensor (5) connector (C) from the main electric wiring.
Open all the retainer clamps of the rear ABS sensor cable (5): refer to table of Sect. 7 - 6, Flexible wiring/hoses positioning.
Remove the rear ABS sensor (5) from its seat on the rear calliper holder bracket (7), undoing the fixing screw (1) and collect the calibrated gasket (3).
Check the air gap between the new rear ABS sensor (5) and the rear phonic wheel (D) as indicated in Sect. 7 - 7, Adjusting of the AIR-GAP phonic wheel sensor.
Fix the sensor to the calliper holder bracket tightening the screw (1) to a torque of 10 Nm± 10% (Sect. 3 - 3, Frame torque set­tings).
Connect the connector (C) to the main wiring.
Restore all the retainer clamps of the rear ABS sensor cable (5): refer to table of Sect. 7 - 6, Flexible wiring/hoses positioning.
 
Removing of the ABS control unit
Drain the brake fluid in the pipes disconnecting these from the pump and from the calliper (Sect. 4 -3, Draining the brake circuit).
Remove the ABS pipes cover (4) undoing the fixing screws (16).
Disconnect the connector (A) of the ABS control unit (6), lift it from the vehicle.
Undo the four special screw (17) fixing the pipes (10), (9), (8) and (7), on the ABS control unit (6), removing the gaskets (11).
Warning
Every time that gaskets (11) are removed, they must be replaced with new gaskets (11).
Remove the ABS control unit (6).
Important
Do not open the ABS control unit: if it is faulty, replace it.
Note
If it is necessary to replace one or more pipes, follow the instructions indicated in paragraph “Flexible wiring/hoses positioning” of this section.
 
Refitting the ABS control unit
Pipes (7), (8), (9) and (10) fixing must be carried out by placing new gaskets (11) between the couplings.
Tighten the screws (17) to the torque of 23 Nm ± 10% (Sect. 3 - 3, Frame torque settings).
Refit the ABS control unit (6) on the vehicle inserting the pin (B) in the rubber (C) present on the support bracket.
Connect the connector (A) of the ABS control unit (6).
Refit the ABS pipe cover (4) and tighten the screws (16) to a torque of 3.5 Nm ± 10% (Sect. 3 - 3, Frame torque settings): make sure not to quench the cables placed underneath, especially the generator and the fuel tank ones.
 
To fill up the system, carry out the instructions for replacement of fluid of the pump or calliper to which the pipe is connected (Sect. 4 - 3, Filling the brake system with fluid).
Important
If the ABS control unit is replaced, this must be supplied with secondary circuit already full of fluid; the control unit must be fitted and the system filled and bleeded as a traditional system.
 
Flexible wiring/hoses positioning
The routing of the ABS wiring has been optimised to ensure the minimum obstruction.
Each section is designed to prevent interference with parts that might damage wires or cause operating failures when riding.
 
 
 
Table A
 
Table B
Table C
 
 
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